MES | Greycon Manufacturing Execution System: GreyconMill

MES

Industry-Specific MES Evolution

Tailored solution that evolves to meet for your business challenges

Experience the power of an industry-specific MES that deeply understands your business and evolves over time to meet the challenges of tomorrow

Genealogy and Traceability Solutions

Seamless genealogy and traceability implementation

Overcome challenges effortlessly with our solutions, ensuring seamless genealogy and traceability in your operations

Operator Optimisation Assistance

24/7 Optimisation-Based Support

Empower your operators with optimisation-based assistance, available round the clock, ensuring peak performance even in the middle of the night

Industry-Specific MES Evolution

Trim waste is reduced by patented algorithms

Experience the power of an industry-specific MES that deeply understands your business and evolves over time to meet the challenges of tomorrow

Genealogy and Traceability Solutions

Overcome challenges effortlessly with our solutions, ensuring seamless genealogy and traceability in your operations

Operator Optimisation Assistance

24/7 Optimisation-Based Support

Empower your operators with optimisation-based assistance, available round the clock, ensuring peak performance even in the middle of the night

Case Study

"I would like to thank the Greycon team for the implementation of our new MES in our Varennes site.

"I would like to thank the Greycon team for the implementation of our new MES in our Varennes site. During this project, I worked with different Greycon representatives, all of whom had very good sense of customer relationships, good general knowledge about the process, and good expertise of the information systems of a paper mill."

Frédéric Bourge

Project Manager

"I would like to thank the Greycon team for the implementation of our new MES in our Varennes site.

"I would like to thank the Greycon team for the implementation of our new MES in our Varennes site. During this project, I worked with different Greycon representatives, all of whom had very good sense of customer relationships, good general knowledge about the process, and good expertise of the information systems of a paper mill."

Frédéric Bourge

Project Manager

Streamline and scale your production with GreyconMill, the industry’s leading Manufacturing Execution System (MES) software for paper, film, non-woven and converting producers. It monitors and controls your production processes, complementing the production planning functionality provided by X-Trim and opt-Studio, and serves as the system of record, providing full manufacturing traceability while eliminating paperwork on the shop floor.

Screenshot of Greycon Mill

Features

GreyconMill™ is a new-generation, industry-specific Manufacturing Execution System. For a plant producing or converting sheet materials, GreyconMill optimally plans, executes and controls production whilst providing full traceability.

GreyconMill Mobile App

Efficiently handle items, manage transport, and load vehicles with the GreyconMill Mobile App. Streamline workflows, accelerate shipments, and ensure precise data management for location, quality, and quantity.

Empower shopfloor users with a user-friendly system, minimizing errors through instant real-time updates. Elevate productivity by simplifying complex logistics tasks with speed and accuracy.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Production Execution

Register items as they are produced in all the stages of the process. Each registration links the input items and raw materials with the resulting items.

GreyconMill natively understand all the geometry behind the transformations in the process (winding, slitting, sheeting, coating, laminating, and more).

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Traceability and Genealogy through all stages, including Geometry

Innovative architecture allows tracking of any converting operation and modelling all processes in the mill easily. This functionality provides assistance in case of a customer claim.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Overall Equipment Effectiveness (OEE)

Users can query historical data for analysis of machine availability and performance, as well as produced items quality. OEE performance is traffic-light colour coded as a clear visual cue.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Machine Learning

Machine learning makes it possible to learn from data collected in the MES solution to make predictions, such as reducing product defects. The collection and storage of all of this information presents a huge opportunity to use machine learning for improving a mill’s performance.

This is powered by a lightweight data historian.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Bill of Material (BoM) and Consumption Tracking

Save time by downloading the bills of material directly from the scheduling system. Each operation may have multiple BoM’s, meaning one can be used for the pulp mix and another for the colour.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Transportation Planning of Orders and Despatching

Plan the transportation of orders based on pre-set routes, while different loading, transportation and delivery calendars can be assigned to each route.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Warehouse Management

All material is tracked and the position recorded to allow operators (for example, forklift drivers) to know what material to pick up and where to leave it, regardless of its location.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Performance, Costing Analysis And Reporting

All machines have events recorded and reason codes and comments can be left by the operators/shift foreman before leaving the shift.

Production and efficiency reporting per machine can be compared to ideal production, while recipes are used to calculate production costs.

A library of standard reports has been built into the system which can be changed to address specific needs, and more flexibility can be applied by users who can easily create bespoke reports.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Shift Management

Shift management can be used to plan employee and team work schedules by defining shifts and shift sequences centrally, helping you to reduce the effort required to determine employee capacity. Record operator skills and allow assignment of machines based on skills required to operate.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Quality Tracking

Collect values for quality characteristics, either from a real-time interface to process automation/data historian or by user entry. It can also record location-specific defects.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

On-Demand Webinar

Available

ON-DEMAND WEBINAR

Quality Aware Optimisation

Webinar - Replenishment Optimisation

Integration

Our solutions seamlessly integrate into many popular industry platforms, bringing together world-leading expertise to help our customers capture the benefits of both services.

This includes SAP, Microsoft, Oracle and various commercial ERP systems.

LEARN ABOUT OUR INTEGRATIONS

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Learn more about the ultimate solution that allows you to define faults within jumbo rolls for maximum material usage whilst meeting client quality expectations and reducing the need for utility orders.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.

Discover opt-Studio's proven strategies for efficient block scheduling, automatic stock allocation, and future stock consumption to elevate your manufacturing process.